At least the aluminum wasn't expensive to do an experiment. The difficulty is that it is hard to bend two pieces of aluminum precisely enough on a brake to make one a close fit to the other. Nor did I have any confidence that screwing them together would solve the problem, or produce an adequately stiff ring for such a heavy telescope.
I still think that a single 1/4" thick piece of aluminum might be sufficient, but there's no way to bend something that size with the equipment that I have, or that makes sense to buy, for a one time construction project.
In any case, until I can actually use the telescope, and verify that the optics are worth investing serious money in a carbon fiber composite tube, I am not going to spend more than $500 on tube rings.
Last night I discovered that trying to use a finderscope without crosshairs is nearly useless. This is a University Optics 8x50mm finder that was part of the original Dobsonian telescope. It looks like it was cobbled from parts; the diagonal looks like it might have been broken at one time, and been epoxied back together. I have not seen any UO finders of this type with eyepieces that lack crosshairs, so it is possible that this is just a standard .965" eyepiece that someone found and put into this finder. I have no idea what power this eyepiece gives with this finderscope, which may be why I am having trouble lining it up with the main scope -- perhaps it is a very narrow field of view.
New illuminated finders are pretty expensive, so I think rather than just abandon the Celestron 7x50mm straight-through illuminated finder, I will use a piece of aluminum rectangular tubing to raise the rings that hold it up several inches so that I can look through it without having to put my head through the tube.
If I can persuade myself that the optics are good enough, I'll spend the money on a carbon fiber composite tube. My wife would rather that I spend the money to buy something off-the-shelf -- but the price of off-the-shelf telescopes this size is approaching $8000 -- and they are generally 70 pounds or more -- simply too heavy for the Celestron CI-700 mount that I have. It makes more sense to buy a carbon fiber composite tube like this one, or from this maker in order to get the weight of the telescope between 60 pounds.
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